Rapid Prototype to Short-run Production
CNC 5-Axis Machining & Wire EDM
Unlock unmatched precision and efficiency with our cutting-edge 5-axis machining services. We specialize in producing complex, high-tolerance parts in fewer setups—saving you time and reducing costs. Whether you need aerospace-grade components or intricate medical devices, we deliver superior quality with rapid turnaround.
Located in Tucson, AZ
Unconventional Manufacturing Solutions LLC
Excellence in 5-Axis Machining
Commercial Applications of 5-Axis Machining
State-of-the-Art Equipment
Our 5-axis machining reduces setup time and delivers complex parts in a single run—ideal for aerospace, medical, and precision manufacturing.
Versatile Capabilities
From multi-axis milling and turning to Wire EDM, our shop can handle a wide range of parts and geometries.
Engineering-Driven Process
We don’t just cut parts—we help optimize your design for manufacturability, including fixture design, NC programming, and reverse engineering.
Tight Tolerances
Whether it’s aluminum, stainless steel, titanium, or composites, our machines achieve the precision your project demands.
Veteran-Owned Excellence
With a background in aerospace and defense, we bring disciplined, reliable service to every project.
Precision Wire EDM Services
Our Mitsubishi Advanced Wire EDM machine delivers exceptional accuracy for manufacturing complex, high-precision components. This process is ideal for intricate geometries, sharp internal corners, delicate features, and tight tolerances that are difficult or impossible to achieve with conventional machining.
Capabilities
- Precision cutting of hardened tool steels without requiring heat treatment after machining
- Tight tolerances for high-accuracy components
- Burr-free edges with excellent surface finishes
- Complex contours and intricate internal profiles
- Minimal cutting forces, making it ideal for thin or delicate parts
- Suitable for prototypes, short production runs, and high-volume manufacturing
Materials we machine
Our Wire EDM services are compatible with a wide range of electrically conductive materials, including:
- Tool steel
- Stainless steel
- Aluminum
- Titanium
- Carbide
- Copper
- Brass
- Inconel
- Hastelloy
- Other conductive alloys
Why Choose Wire EDM?
Wire EDM allows us to produce highly detailed parts with outstanding repeatability while maintaining the integrity of the material. Because there is no cutting pressure, parts experience virtually no mechanical stress or distortion during machining. This makes Wire EDM an excellent solution for precision tooling, punches, dies, molds, fixtures, and complex production components where dimensional accuracy is critical.
Combined with our 5-axis CNC machining capabilities, we can provide complete manufacturing solutions—from rough machining through final precision finishing—all under one roof.
